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Car Suspension System: Importance & Components
The roads are not the same everywhere. They are smooth somewhere, offering a comfortable ride. In others, they can be full of bumps and potholes. To overcome this and ensure a smooth ride irrespective of the road type, a proper car suspension system is extremely important.
Scroll through to get an idea of how a car suspension system protects you from accidents.
What is a Car Suspension System?
Suspension on the car is defined as a complex system that plays the vital role of joining the car's wheels to the car's frame. This system serves two primary functions:
Shock Absorption: It reduces the effects of road roughness, which improves the passengers' comfort.
Handling Stability: It ensures that the wheels always have good ground contact, which improves steering and safety.
This kind of suspension enables the up-and-down movement of the wheels to the car's body to counter any terrain. Thus, the constant interaction between stiffness and compliance is vital to securing comfort and performance, which is why the suspension system is a crucial component of any automobile.
How Does a Car Suspension System Work?
Car suspension works mainly on the principle of conversion of friction to heat. This is not done in a single step but is a multi-step process. There are two types of springs in a suspension that acts as a cushion when your vehicle bounces frequently. These springs function to store energy.
Dampers convert this energy to heat. They act as shock absorbers containing small holes and specialized oil. The kinetic energy stored in the spring gets converted to heat energy. Nowadays, a combination of dampers and springs are used to provide maximum protection.
What Does a Car Suspension Do?
A car suspension performs the following function:
- Helps car to move smoothly on-road as well as in off-road conditions
- Prevents toppling off of cars at high speeds.
- Prevents premature wearing of car parts.
- Aids in turning the vehicle
- Reduces the effect of shocks
They mainly perform the above function by converting kinetic energy to heat energy. This heat energy is then dissipated via the hydraulic fluid present, thus preventing the car parts from overheating.
Why is a Car Suspension System Important?
Car suspensions are extremely important to safeguard you and your vehicle from accidents. It provides stability to your vehicle when you drive them at a higher speed.
They also play a key role in maintaining the wheel alignment of your vehicle to avoid rolling over. Additionally, a car suspension restricts the wearing of your vehicle tyres before time. Another major advantage of suspension is that they ensure passengers' comfort during the journey.
What are the Components of a Car Suspension?
Car suspension is the system by which shock produced from motion and weight of the vehicle is managed, and the stabilisation of the car is maintained. The components of car suspension are as follows:
1. Springs
Springs are the basics of any suspension system—the elastic links that store and release the energy of the shock pulses from the road. Springs offer cushioning effects by enabling the wheels to move up/down relative to the car body. Two main springs are used in car suspensions: coil and leaf springs.
Coil Springs: Coil springs are usually used in most modern passenger vehicles. They are formed of a single continuous elastic steel wire wound into a helix. They provide good comfort and control and can be adjusted to have different rates depending on the load.
Leaf Springs: Leaf springs have been primarily used in old car models and still exist in current extra-load vehicles. They are made of spring steel shaped in curves, and several are assembled to work together. They can carry weights more than coil springs and offer springing operation and axle position.
The spring rate or stiffness plays the most vital role in defining a ride's comfort and the mass's manoeuvrability.
2. Dampers (Shock Absorbers)
Another relevant electric part includes dampers, sometimes referred to as shock absorbers; they assist springs in managing the rate of the suspension movement. Although springs are excellent at absorbing energy and keeping it, a car would continue to ‘bounce’ after a hump if there were no dampers to release this energy.
A typical damper resembles a piston in a cylinder packed with hydraulic fluid. Dampers are classified into twin-tube, mono-tube, and gas-charged dampers.
Twin-tube Dampers: These are the most common, with two cylinders nested within the other.
Mono-tube Dampers: Mono-tube dampers have a single tube with a unique design for high performance.
Gas-charged Dampers: These are incorporated in which pressurised gas prevents fluid aeration and improves performance.
3. Anti-roll Bar (Sway Bar)
The anti-roll bar, commonly called a sway bar, is considered an essential component of the automobile and is mainly involved in issues related to cornering. Usually, a U-shaped metal bar links the left and right sides of the suspension and tries to counteract lateral force in case the car turns.
During a turn, one side of the suspension compresses, and the anti-roll bar relays some of the forces to the contrary side, making the car less tilted. This component dramatically boosts the two attributes, significantly benefiting vehicles with a high POZ.
4. Knuckle Arm
The knuckle arm, commonly known as the steering knuckle, is a crucial link in the front suspension system. It holds the wheel hub on the car, enabling it to spin on the spindle shaft. It is another pivot, interlinked to the lower control arm with the help of a ball joint, which performs functions like steering and the vertical movements of the shock absorber.
Another significant feature of the knuckle arm is that it houses other significant attachment points, such as the tie rods and brake callipers.
5. Ball Joint
Ball joints are spherical bearings important for the suspension as they act as essential pivot points. They permit free movement in any direction with the components while ensuring that they are firmly joined. Upper and lower ball joints allow wheels to move with the steering motion.
Ball joints carry different loads and should be well-lubricated for efficiency. There are various classifications of ball joints, some of which contain grease fittings that must be lubricated; the others do not.
What are the Types of Car Suspension?
The types of car suspension systems are as follows:
1. Macpherson Suspension
Simple design, ease of control, providing comfort, and less space consumption is the main reasons behind its popularity. The MacPherson Strut Suspension consists of a steering knuckle, a damper, and a track control arm.
2. Rigid Suspension–Leaf spring
They are extremely suitable for a commercial vehicle since they have the ability to support a lot of weight. However, they neither assist in smooth cornering nor provides comfort at high speed.
3. Multi-Link Suspension
They are mostly used in off-road vehicles as they have a high potential to adjust to any force they encounter. Once damaged, repairing the Multi-Link Suspension is extremely expensive. Hence, it is only present in premium cars.
4. Rigid Axle Suspension
Repairing and replacing these suspensions are extremely easy due to their simple structure. These occupy extremely less space and can support an extensive load. Hence, these are a popular choice for off-road load–bearing vehicles.
5. Trailing Arm Suspension
These can be bent easily and hence stands to be an extremely unpopular choice for heavy vehicles. However, they are well suited for the rear wheels of lightweight vehicles.
6. Air Suspension
They use air bellows in place of dampers in which you can easily fill air using an air compressor. With the aid of a computer, they can become extremely adaptive and can easily adjust to any height or load.
7. Double Wishbone Suspension
It is so named because it consists of two "A" – shaped arms that look almost like a wishbone. Double Wishbone Suspension are extremely comfortable, stable, and agile and serve as a popular choice for the modified version of race cars or luxury cars.
Different Car Suspension Problems and Ways to Identify Them
Suspension consists of several moving parts. Hence, it is natural that they wear out after prolonged usage. Also, at times vehicles can come across sudden shocks on the road that might damage the entire system or certain parts of it. At those times, a suspension provides several indications to draw your notice towards the problem.
These indications include:
- Hearing continuous loud squeaks as soon as your car crosses a bumper.
- Facing difficulty in steering even at lower speeds.
- Had a bumpy ride even on encountering even a small obstruction.
- Problem in taking turns as the car drifts on one side.
- A sudden lowering of one side of the car compared to the other side when parked.
- Wearing off a tyre is an indication of a suspension problem.
Car suspension plays a key role in protecting you from accidents while providing you with a comfortable ride. Hence, it becomes essential to contact a mechanic or deposit the car in a garage for proper servicing once you start noticing the signals. Any negligence in this can prove to be expensive and may even be fatal.
FAQ's about Car Suspension System
What is suspension in a car?
Suspension refers to assembling parts that connect the wheels to the car body or chassis so that the wheels can move independently of the car.
What is the average life span of car suspension parts?
According to most manuals, the average life span of suspension parts is around 60,000 to 1,00,000 miles. However, it can vary widely depending on road conditions, how a car is driven, etc.
What are the three types of springs used in car suspension systems?
The three types of springs used are:
- Coil Springs
- Leaf Springs
- Air springs
How to increase comfort provided by suspension?
To achieve high levels of comfort and adjustability in a vehicle’s suspension, owners should perform periodic checks on the shocks, springs, and entire suspension system, replace shock absorbers and springs, and make aftermarket modifications to suspension systems. Small maintenance work frequently and major overhauls occasionally will enhance the suspension's comfort, ride quality, and durability.
What is the primary role of a car suspension?
The outcome of a car’s suspension system is multifold, but one of its most crucial functions is maintaining the tyres on the road surface. This enables adherence to the road surface, stability and control, and an agreeable ride quality.
How often does a car suspension need to be replaced?
Suspension systems are generally expected to last about 50,000 to 100,000 miles or 7-8 years of usage. Considering these features, the suspension will have to be replaced approximately every 80000 to 160000 km, depending on the driving conditions.
If the suspension is broken, can I still drive the car?
No, it is hazardous to drive your car with a damaged/collapsed suspension since it compromises the safety of everyone in the vehicle. You can still manoeuvre the car, but it would not be ideal for wheel alignment, and the ride would be bumpy. Furthermore, the responsiveness may be reduced, and you may face difficulty managing the car, especially in an auspicious manner. Driving with a broken suspension may also harm other car or vehicle parts.
Which suspension type is suitable for cars used in India?
The MacPherson strut suspension system is best for India due to its low cost, small size, and functionality. Many car manufacturers incorporate this suspension since it is small and perfect for compact cars while offering great ride quality.
Why does a car suspension go bad?
General wear and tear, bumpy roads and tracks, negligence and lack of servicing, accidents, and exposure to extreme weather can damage a car suspension system.
What are the components of a car's suspension system?
Springs are similar to basslines as they contribute fundamentals the other instruments build upon. Shocks and struts play the role of mediators, thus facilitating the free energy flow. Control arms, sway bars, and bushings are just like musicians who perform concerts perfectly. The ball joints and tie rods are the sweet voice singers of the car; they bring in precision and control.
What is the most important part of the car suspension system?
Apart from the shock absorber, springs are the only additions that play the principal role of providing resilience to road impacts. These are typically metallic or plastic construction and are coded to become compressed and enlarged when the automobile is driving over tough roadside surfaces.
What is the basic principle of the suspension system?
Car suspension is a force dissipation system that allows a car to drive smoothly on any surface. It transforms the force into heat, preventing it from affecting the car’s body. Parts like the springs, shock absorbers, and struts achieve the damping effect.
What are the qualities of a good suspension?
The following are the qualities of a good car suspension system:
Dispersed particles should not settle rapidly, and sediments formed should be easily redispersed by moderate shaking.
- It should be easy to pour, not be too thin, or contain gritty particles.
- There should be no objectionable smell, colour, etc.
- Good syringeability.
What is the best suspension for daily driving?
Coilovers are an essential modification for suspension systems for everyday cars. They enable you to set your suspension to the exact standards that you wish; hence, you can adjust its height, firmness, and vein density as well. The effect is enhanced control, thus making the car desirable for driving.
When were cars first fitted with suspension systems?
The shock absorber was invented by the French car manufacturer Mors Automobile factory, which fitted one to an automobile as early as 1901.