Truck Insurance
Commercial Vehicle Insurance for your Truck

Third-party premium has changed from 1st June. Renew now

What are Haul (Mining) Trucks?

In the heart of the mining industry, the colossal haul truck reigns supreme as an emblem of power and efficiency. These mammoth machines, also known as mining trucks, play an indispensable role in extracting and transporting valuable minerals and materials.

In this comprehensive article, we will delve deep into the world of haul trucks, exploring what they are and the remarkable features that make them indispensable in the mining sector. Also, keep in mind to protect your truck with a truck insurance policy in the event of an undesirable situation.

What are Haul Trucks?

These massive trucks are built to withstand the demanding conditions of mines, including rugged terrains, extreme temperatures, and heavy loads. 

Haul trucks are a cornerstone of open-pit mining, where they are used to move ore, waste rock, and other materials from the mining site to the processing plant or dumping area.

5 Types of Haul Trucks

Haul trucks come in various sizes and configurations to cater to the diverse needs of the mining industry. Let's explore five types of haul trucks:

1. Articulated Haul Trucks

These trucks feature a pivot joint in the middle, allowing the vehicle's front tractor and back haulier to articulate independently. This design enhances manoeuvrability in challenging terrains.

  • Example: L&T HM 300.
  • Size: Approximately 12.96 ft width and 15.06 ft length.

2. Autonomous Haul Trucks

These self-driving giants can operate without a human driver, utilising advanced technology such as GPS, sensors, and artificial intelligence to navigate mining sites safely and efficiently.

  • Example: Ashok Leyland 2820 and BharatBenz 2823C.
  • Size: Approximately 9 ft width and 39 ft length.

3. Rigid Frame Haul Trucks

Rigid frame haul trucks have a fixed frame, and all wheels move together. They are known for their high payload capacity, making them suitable for hauling massive amounts of rocky material.

  • Example: Mahindra Blazo X28 and Tata LPT 2818 Cowl.
  • Size: Approximately 8.27 ft width and 22 ft length.

4. Electric Haul Trucks

As the mining industry seeks to reduce its environmental footprint, electric haul trucks have gained popularity. These trucks are powered by electricity, either from overhead wires or rechargeable batteries.

  • Example: Ashok Leyland Boss 1218 HB EV and Ashok Leyland E-Comet.
  • Size: Approximately 7.91 ft width and 22.03 ft length.

5. Ultra-Class Haul Trucks

Ultra-class haul trucks are the heavyweights of the mining world. These massive machines can carry payloads exceeding 300 tons, making them indispensable for the most extensive mining operations on the planet.

  • Example: Tata 1109g LPT and  BharatBenz 2823R.
  • Size: Approximately 8.2 ft width and 33 ft length.

What are the Features and Benefits of Haul Trucks?

The remarkable features of haul trucks make them indispensable in the mining industry. Let's explore some of these in detail:

  • Robust Construction: Haul trucks are built to withstand the harshest conditions in mining. Their rugged construction ensures longevity and reliability even in the harshest environments.
  • High Payload Capacity: These trucks can carry enormous payloads, allowing for the efficient transportation of large quantities of material in a single trip, reducing the need for multiple hauls.
  • Off-Road Capability: Haul trucks are designed to navigate challenging off-road terrain, ensuring they can reach a mining site's remote areas.
  • Powerful Engines: Equipped with powerful engines, haul trucks can handle steep inclines and maintain consistent speeds while carrying heavy loads.
  • Reduced Environmental Impact: Electric and hybrid haul trucks have gained popularity due to their reduced emissions and lower environmental footprint, aligning with the industry's growing focus on sustainability.
  • Efficient Handling: The large dump bodies of haul trucks are designed for quick and efficient unloading, minimising downtime and maximising productivity.
  • Maintenance and Diagnostics: Many haul trucks are equipped with advanced diagnostic systems that help mining companies monitor the health of their fleet, reducing unexpected breakdowns and costly downtime.
  • Economic Efficiency: By optimising material transportation and reducing the need for manual labour, haul trucks contribute significantly to the economic efficiency of mining operations.

What are the Uses of Haul Trucks?

Haul trucks play a pivotal role in various aspects of mining operations. Their primary uses include:

  • Ore Transport: Haul trucks transport valuable minerals and ore from the mining site to the processing plant. This process ensures that the extracted materials can be efficiently processed and refined.
  • Waste Removal: In open-pit mining, waste rock, and overburden must be removed to access the ore. Haul trucks transport this excess material to designated dumping areas, creating space for mining activities.
  • Environmental Rehabilitation: After mining activities are completed in a particular area, haul trucks may transport soil and other materials for ecological rehabilitation, helping restore the land to its natural state.

Therefore, haul trucks are the workhorses of the mining industry, providing the means to transport massive quantities of material in challenging environments efficiently. With their incredible payload capacities, durability, and evolving technologies, these mighty giants continue shaping modern mining operations' landscape. 

In addition, as mandated by law, acquire a third-party insurance policy, which will protect your truck in the event of an unanticipated event.

FAQs about Mining Trucks

What is the world’s most giant haul truck?

The most giant haul truck in the world, the Belaz 75710, can carry 496 tonnes.

What is haul size?

Haul truck capacities range from 40 short tons (36 long tons; 36 t) to 496 short tons (443 long tons; 450 t). Large quarry-sized trucks range from 40 to 100 short tons (36 to 89 long tons; 36 to 91 t).

What is haul distance?

The measurement of the distance between the centre of the excavation mass and the centre of the fill as it is deposited along the centre line or the most feasible direct route. It refers to how far the material is transported.

What is a hauling unit?

A truck used to haul a load is referred to as a hauling unit, as is a truck or tractor used to haul a load with a tail unit attached to it.